Intelligent Manufacturing Base Project of a Major Energy Group in Deyang, Sichuan
Confidential
Yanghua provided comprehensive flexible busbar solutions for a major domestic energy group's flagship intelligent manufacturing base. This large-scale modern facility integrates digitalization, intelligence, and green manufacturing principles. The project required extensive power distribution from cable trenches to cable bridges across long paths with numerous turns, confined spaces, and complex environmental conditions. Yanghua delivered flexible busbar solutions at five current ratings: 6400A, 5000A, 2500A, 2000A, and 1000A. The compact busbar profile and inherent flexibility enabled direct routing through tight bends without prefabricated elbows. This approach effectively eliminated the multiple joint points and safety hazards inherent in traditional multi-cable parallel assembly methods.
Project Background & Challenges
A sprawling intelligent manufacturing base required ultra-high current distribution (up to 6400A) across extensive, multi-turn cable trench and bridge routes where traditional cable solutions would demand excessive jointing and create reliability risks in a complex industrial environment.
- Extremely high current carrying requirements up to 6400A across an extensive manufacturing facility layout
- Long-distance routing paths extending from underground cable trenches to elevated cable bridges with numerous directional changes
- Complex and confined installation environment unsuitable for rigid bus duct or multi-cable parallel assembly methods
- Stringent reliability requirements for a digitalized, intelligent manufacturing base where power failure is not acceptable
Solution
Yanghua supplied a tiered flexible busbar solution across five current ratings (6400A, 5000A, 2500A, 2000A, and 1000A) that enabled single-run, joint-free power distribution along complex paths with multiple turns and constrained clearances, eliminating the hazards of traditional multi-cable assemblies.
- Deployed five-tier flexible busbar solution spanning 6400A down to 1000A, matching diverse power distribution demands across the facility
- Single-run installation without intermediate joints enabled seamless routing through cable trenches, bridge transitions, and tight-radius bends
- Compact and flexible form factor adapted to complex spatial constraints that made rigid bus duct and multi-cable approaches infeasible
- Dramatically reduced total connection points compared to traditional multi-cable solutions, improving long-term system safety and reliability
Project Results
Products Used
Project Gallery
Inquire About Similar Projects
Get Quote for Similar Project