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Large Chemical Enterprise Multi-Point Flexible Busbar Deployment in Hubei
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Metallurgy

Large Chemical Enterprise Multi-Point Flexible Busbar Deployment in Hubei

Confidential

Project Location
Hubei, China
Completion Date
July 2025
Project Scale
1600A system
Project Duration
N/A

This large-scale industrial project for a major chemical enterprise in Hubei Province involved the strategic deployment of flexible busbars across multiple critical interconnection points: between low-voltage cabinets, between low-voltage cabinets and equipment power boxes, and between generator outlet cabinets and low-voltage cabinets. Yanghua supplied single-phase flexible busbars rated at 1250A and 1600A that could individually satisfy the full current-carrying requirements without parallel multi-cable configurations. The busbars occupied minimal construction space, eliminated the need for multiple parallel connections, and were easily routed through existing cable bridges. Critically, the products carried an IP68 ingress protection rating, providing complete confidence for outdoor installations exposed to weather and chemical plant environmental conditions.

Project Background & Challenges

The chemical plant required flexible busbar connections at multiple locations — between low-voltage cabinets, equipment power boxes, and generator outlet cabinets — with current ratings of 1250A and 1600A. Outdoor exposure demanded robust environmental protection, while the existing bridge infrastructure could not accommodate bulky multi-cable parallel configurations.

  • Multiple interconnection points requiring consistent high-current routing across different equipment types
  • Outdoor installation environment demanding IP68-level protection against moisture, dust, and chemical exposure
  • 1250A and 1600A current requirements typically needing bulky multi-cable parallel configurations
  • Existing cable bridge infrastructure with limited capacity for additional conductor volume

Solution

Yanghua provided single-phase flexible busbars rated at 1250A and 1600A with IP68 environmental protection. Each busbar could individually meet the full current requirement without parallel runs, enabling simple single-cable routing through bridges and safe outdoor use in the chemical plant environment.

  • Deployed single-phase flexible busbars rated at 1250A and 1600A, each capable of meeting full current requirements individually
  • IP68-rated construction ensured reliable outdoor operation in chemical plant environmental conditions
  • Compact single-cable design required no parallel connections, simplifying bridge routing and reducing installation labor
  • Unified product platform applied across all interconnection points for consistent performance and simplified maintenance

Project Results

3 types (cabinet-to-cabinet, cabinet-to-equipment, generator-to-cabinet)
Interconnection Points Served
IP68 rated
Environmental Protection
100%
Parallel Cable Runs Eliminated
Approximately 50%
Installation Space Consumption Reduction

Products Used

Single-Phase Flexible Busbar 1250A (IP68)Single-Phase Flexible Busbar 1600A (IP68)

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