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Dongguan Packaging Manufacturing Factory — Emergency 2500A Flexible Busbar Retrofit
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Dongguan Packaging Manufacturing Factory — Emergency 2500A Flexible Busbar Retrofit

Confidential

Project Location
Dongguan, Guangdong, China
Completion Date
April 2024
Project Scale
2500A system
Project Duration
N/A

This project is located in Dongguan, Guangdong. The factory specializes in packaging products. The original 2500A rated power distribution cables in the production workshop were damaged due to overload and combustion, requiring urgent repair within an extremely tight timeframe. The replacement solution needed to ensure both stability and safety while being completed in limited construction space. Yanghua's high-current flexible busbars TMRVV1600A and TMRVV800A were deployed. These products offer large current-carrying capacity, compact dimensions, integrated single-body laying, and convenient installation. The installation was completed efficiently in a short period. After passing acceptance inspection, power supply to the factory production line was quickly restored.

Project Background & Challenges

The factory's original 2500A power distribution cables were destroyed by overload-induced combustion. The replacement had to be completed urgently to restore production, within a confined construction space and under strict stability and safety requirements.

  • Original 2500A-rated power distribution cables were completely destroyed by overload and combustion, requiring complete replacement
  • Repair work needed to be executed within an extremely compressed timeframe to minimize production line downtime
  • Limited construction space in the existing electrical room constrained the replacement options for conventional cabling
  • New solution had to match or exceed the original 2500A capacity while meeting strict stability and safety standards

Solution

Yanghua rapidly supplied TMRVV1600A and TMRVV800A high-current flexible busbars. Their integrated single-body laying design, high current capacity, and compact form factor enabled swift installation. The system passed acceptance inspection immediately, restoring factory power with minimal downtime.

  • Supplied TMRVV1600A and TMRVV800A high-current flexible busbars configured to meet the full 2500A system requirement
  • Integrated single-body laying design enabled rapid, streamlined installation without complex assembly or jointing
  • High current-carrying capacity per conductor eliminated the need for complex parallel wiring in the confined space
  • Compact busbar dimensions allowed fitment into the existing cable pathway without structural modification

Project Results

Achieved in significantly less time than conventional cable replacement would require
Repair Completion Time
Minimized — rapid installation and immediate acceptance cut outage duration
Production Downtime
Integrated single-body laying — no complex multi-conductor assembly needed
Installation Method
Factory production line re-energized immediately after acceptance inspection
Power Restoration

Products Used

TMRVV1600A High-Current Flexible BusbarTMRVV800A High-Current Flexible Busbar

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