New Energy Company Large-Scale Industrial Expansion Project, Shenzhen
Confidential
This large-scale industrial expansion project for a new energy company in Shenzhen encompassed three distinct power distribution scenarios, each solved with Yanghua flexible busbars. In Scenario 1, the customer needed to upgrade capacity to 8000A within limited construction space and a short timeline. Six 1600A flexible busbars were deployed in trenches, providing compact form factor, easy construction, and excellent heat dissipation. In Scenario 2, a 2000A-rated link was required from the low-voltage cabinet to an active filter cabinet, with installation routed through narrow bottom trenches. Dual 1000A flexible busbars with IP68 rating were selected, offering small size and high flexibility suitable for both indoor and outdoor trench environments. In Scenario 3, a single 1600A flexible busbar was used to connect the low-voltage cabinet to a second-floor power box over a long path with multiple directional turns. The single-conductor, joint-free design handled the full span without requiring additional connectors, demonstrating the product's capability for long-distance, multi-bend routing.
Project Background & Challenges
A new energy company's industrial expansion required addressing three different power distribution scenarios simultaneously: an 8000A capacity upgrade in tight construction space, a 2000A LV-to-filter-cabinet link through narrow bottom trenches, and a long-distance multi-turn connection to a second-floor power box, all under a compressed project schedule.
- 8000A total capacity upgrade required within limited physical construction space and a compressed project timeline
- 2000A LV-cabinet-to-filter-cabinet link needed to be routed through narrow bottom trenches crossing indoor and outdoor environments
- Long-distance power connection to a second-floor power box with multiple directional turns making conventional jointed conductors impractical
- Trench installation environments demanding high ingress protection and reliable heat dissipation for sustained high-current operation
Solution
Yanghua configured three distinct flexible busbar solutions: 6x1600A in trenches for the 8000A upgrade with superior heat dissipation, 2x1000A IP68-rated busbars for indoor/outdoor trench routing, and a single 1600A busbar achieving joint-free long-distance multi-bend installation to the second floor.
- Deployed 6x1600A flexible busbars in trench configuration to achieve 8000A total capacity with compact footprint and enhanced passive cooling
- Selected dual 1000A IP68-rated flexible busbars for the filter cabinet connection, ensuring protection in both indoor and outdoor trench sections
- Implemented a single 1600A flexible busbar for the long-distance second-floor run, achieving full-span coverage with multiple bends and zero intermediate joints
- Leveraged the small cross-section and high flexibility of all busbar configurations to simplify trench laying and reduce total installation time
Project Results
Products Used
Project Gallery
Inquire About Similar Projects
Get Quote for Similar Project