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Hangzhou Wanxiang Innovation Energy City — 3200A Flexible Busbar for Battery Industry Power
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Hangzhou Wanxiang Innovation Energy City — 3200A Flexible Busbar for Battery Industry Power

Confidential

Project Location
Hangzhou, Zhejiang, China
Completion Date
January 2025
Project Scale
3200A system
Project Duration
N/A

This project is located in the Wanxiang Innovation Energy City, Xiaoshan District, Hangzhou — one of the world's leading battery industry bases. The original connection solution between diesel generators and low-voltage cabinets was prohibitively expensive and difficult to construct within the narrow installation space. The owner ultimately selected Yanghua's high-current flexible busbar. The project primarily uses a 3200A general-purpose flexible busbar in double-split configuration to connect the diesel generator to low-voltage cabinet. The product features a compact form factor and high flexibility, adapting seamlessly to the owner's original narrow construction space. Moreover, a single conductor delivers large current-carrying capacity, eliminating the need for multiple parallel runs. Installation is convenient, the construction period is short, and the solution saves the owner substantial cost.

Project Background & Challenges

The Wanxiang Innovation Energy City required 3200A power connections between diesel generators and low-voltage cabinets. The originally proposed conventional solution was extremely expensive and difficult to install in the narrow construction space, threatening both budget and timeline.

  • Original proposed connection solution between diesel generator and low-voltage cabinet was prohibitively expensive
  • Narrow construction space made traditional rigid busbar or multi-cable installation extremely difficult and labor-intensive
  • 3200A total power requirement demanded a high-capacity connection solution without excessive space consumption
  • Project budget and timeline were under pressure due to the cost and complexity of the originally planned solution

Solution

Yanghua supplied a 3200A general-purpose flexible busbar in double-split configuration. The compact, highly flexible design fit perfectly within the existing narrow space, while single-conductor high capacity eliminated parallel runs. The solution reduced both material costs and installation time significantly.

  • Deployed 3200A general-purpose flexible busbar in double-split configuration for diesel generator-to-LV cabinet connection
  • Compact, highly flexible busbar design adapted seamlessly to the existing narrow construction space without structural modifications
  • Single-conductor high carrying capacity eliminated the need for multiple parallel runs, significantly reducing material and labor costs
  • Simplified installation process shortened the overall construction period and brought the project back within budget

Project Results

Significantly reduced compared to the originally proposed conventional solution
Solution Cost
Shortened through simplified single-conductor deployment
Installation Time
Eliminated — single double-split busbar handles full 3200A load
Parallel Conductor Runs
Fully accommodated existing narrow construction space without modification
Space Adaptation

Products Used

3200A General-Purpose Flexible Busbar (Double-Split Configuration)

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