Yanghua Kechuang's high-current flexible busbar was successfully deployed in a photovoltaic project for a major energy group in Tianjin. The project originally planned to use a traditional copper bar connection scheme, but the high rigidity of copper bars made on-site wire threading extremely difficult during installation. The alternative approach of using 240 mm² cables would also have introduced significant construction inconvenience and low installation efficiency. Ultimately, Yanghua's flexible busbar was selected as the busbar outlet solution. With its high flexibility and substantial current-carrying capacity, the flexible busbar significantly reduced installation complexity and improved overall construction efficiency, delivering a reliable and streamlined power distribution connection for the photovoltaic system.
Project Background & Challenges
The project originally planned to use traditional copper bar connections, but the high rigidity of copper bars made on-site wire threading extremely difficult during installation. Using 240 mm² cables as an alternative would also result in inconvenient construction and low efficiency.
- Traditional copper bar connections were too rigid, making on-site wire threading through equipment enclosures extremely difficult
- Alternative 240 mm² cable solution would have caused inconvenient construction and low installation efficiency
- High-current outlet connections required a solution that balanced ampacity with installation practicality
- On-site space constraints demanded a flexible routing solution that rigid copper bars could not provide
Solution
Yanghua's high-current flexible busbar was deployed as the busbar outlet solution, leveraging its superior flexibility and large current-carrying capacity to significantly reduce installation difficulty and improve overall construction efficiency.
- Deployed high-current flexible busbar as the busbar outlet solution with unrestricted bending capability for easy routing
- Flexible busbar's high ampacity eliminated the need for multiple parallel cable runs, streamlining the connection design
- The busbar's flexibility allowed for direct point-to-point connections without intermediate joints, accelerating on-site installation
- Integrated installation reduced construction time and labor costs compared to both rigid copper bar and multi-cable alternatives
Project Results
Products Used
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