Internet Baodi All-Day Fast Charging Center in Yangpu District, Shanghai
Internet Baodi
The Internet Baodi Fast Charging Center in Yangpu District, Shanghai, was successfully completed in April 2025 using Yanghua Kechuang's 500A and 630A flexible busbars. The products were primarily deployed between the low-voltage cabinets in the charging station's distribution room and the ground-level charging hosts. The installation space was constrained, with cable routes spanning approximately 200 meters and transitioning between indoor and outdoor environments. The flexible busbar's compact size and high flexibility made it ideal for laying in confined spaces. Compliant with IP68 standards, the busbars were installed directly on cable trays over long distances without any intermediate joints, substantially reducing long-term operational risks in the later stages of the project lifecycle.
Project Background & Challenges
A fast charging center in Shanghai required reliable power distribution from low-voltage cabinets to ground-level charging hosts across approximately 200 meters of constrained indoor-outdoor routing, where traditional jointed cable systems posed long-term reliability risks.
- Constrained installation space required a compact power distribution solution for connecting low-voltage cabinets to charging hosts
- Cable routing spanned approximately 200 meters with transitions between indoor and outdoor environments
- Conventional cable systems with mid-span joints introduced long-term risks of joint degradation and electrical faults
- The fast charging station demanded a high-reliability connection to minimize operational downtime and maintenance costs
Solution
Yanghua's 500A and 630A IP68-rated flexible busbars were installed on cable trays over the full 200-meter route with zero intermediate joints, ensuring compact, flexible routing through confined spaces and long-term operational integrity.
- Deployed 500A and 630A flexible busbars with compact dimensions suited for space-constrained installation
- High flexibility allowed the busbars to navigate tight turns and transitions between indoor and outdoor sections
- IP68-rated protection enabled reliable long-distance cable tray installation without environmental vulnerability
- Joint-free continuous laying over the full 200-meter span eliminated intermediate connection failure points
Project Results
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