The Shanghai All-Day Charging charging station project was successfully completed in November 2023. This project deployed Yanghua Kechuang's 800A flexible busbar products to supply power to the charging pile facilities. The high-current flexible busbar products feature a compact structure, high power transmission efficiency, excellent reliability, and high safety. The busbars also offer easy laying and connection advantages. Notably, the project is situated in an outdoor square environment, and the flexible busbar products with enhanced protection ratings proved well-suited to outdoor conditions, effectively maintaining stable power supply functionality despite exposure to weather elements. The solution contributed to addressing the growing demand for reliable charging infrastructure as the vehicle-to-pile ratio in China reached 2.4:1.
Project Background & Challenges
The charging station was located in an outdoor square with full exposure to weather and humidity, requiring a power distribution solution with high ingress protection and reliable outdoor performance while delivering stable 800A current to multiple charging piles.
- Full outdoor exposure in an open square subjected equipment to rain, humidity, dust, and temperature fluctuations year-round
- Charging pile infrastructure required stable, high-current power supply with minimal voltage drop across distribution runs
- Conventional cable or rigid busbar solutions demanded extensive weatherproofing enclosures and protection measures outdoors
- Public-facing installation required a clean, organized appearance with minimal visual intrusion from power distribution equipment
Solution
Yanghua supplied 800A flexible busbars with enhanced protection ratings specifically designed for outdoor environments, providing compact, easy-to-install, and weather-resistant power connections from the distribution point to the charging pile infrastructure.
- Deployed 800A flexible busbars with enhanced IP-rated insulation and weather-resistant outer jacketing for direct outdoor use
- Utilized the compact structural profile and flexible routing capability to minimize the footprint of power distribution pathways in the plaza
- Achieved easy laying and connection without specialized outdoor enclosures, reducing the need for supplementary weatherproofing infrastructure
- Delivered high power transmission efficiency with excellent reliability, ensuring continuous uptime for the public charging facility
Project Results
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